TIC Insert Jaw Crusher Wear Parts Manufacturer

Qiming Machinery has improved our customer jaw plate by TIC(titanium carbide) insert. Qiming Machinery TIC insert jaw plates are designed to improve efficiency and reduce costs by extending wear life and minimizing downtime.

Compare with normal manganese jaw crusher liners, our TIC insert wear parts span life can be 2-3 times. Based on our customer feedback, the more hard material to crush, the longer span life.

Benefits

  • 2-3 times span life than normal manganese jaw plate
  • TIC insert jaw plate can decrease your plant downtime
  • Higher cost performance compare with normal manganese jaw crusher liner
  • More easily to install
TIC Insert Jaw Plate 2
TIC Insert Jaw Plate 2
TIC Insert Jaw Plate 1
TIC Insert Jaw Plate 1
TIC Insert Jaw Plate
TIC Insert Jaw Plate

Case Studies 1: Canada Customer 

Background

Our Canada customer send normal manganese jaw plates to his Nicaragua customer. its span life 7 days for fixed jaw plate,14 days for movable jaw plate. However, Nicaragua customer need more wear parts.

Challenges

We designed a set of TIC insert jaw plates which featured titanium carbide (TiC)inserts in the high wear areas of the manganese alloy jaws. Upon analysis, the fixed jaw showed wear in areas without TiC inserts, indicating that the highly abrasive material made contact with the entire surface of the plate. The movable jaw also showed excessive wear in the wedge.

Our engineers decided on TiC inserts throughout the entire impact surface of the 2 jaws to further increase wear life. The addition of a full length curved plate in the movable jaw further increased wear life.

TIC Insert Jaw Plate Working Situation
TIC Insert Jaw Plate Working Situation

Performance & Results

The final design of the fixed jaw plate solved a critical wear issue for Nicaragua customer. Our customer certified the wear life of the TIC insert jaws operated for 726 hours, or just over 30 days of 24-hour continuous operation. This dramatic improvement of over 8.57 times the wear life of the original manganese jaws was met with extreme satisfaction. The engineers expressed confidence in the movable jaw and do not feel the need to test its wear life as they “expect exceptional functioning knowing the performance of the fixed jaw”.

TIC Insert Jaw Plate After Work
TIC Insert Jaw Plate After Work

Case Studies 2: Philippines Customer 

Background

Our Philippines customer have two sets of SBM PEW760 jaw crushers, and he uses those plant to crush very hard stone. However, because of crush hard stone, the HPT300 jaw crusher wear liners need exchange very frequently.

This Philippines customer had tested many customers products, but no supplier’s product can work more than 25 days.

Challenges

After get Philippines customer inquiry, our engineer start to analysis this problem. Upon analysis, our engineer use TIC bars(40mm long, 8mm wide) to insert the wear area.

TIC Insert PEW 760 Jaw Plate
TIC Insert PEW 760 Jaw Plate

Performance & Results

After 55 days work, Philippines customer stop his plant and check our TIC insert jaw plate. All fixed jaw plate and movable jaw plate work very well, however, the normal manganese check plate had broken.

  • Our TIC insert PEW760 jaw plate span life can be 2.5-3 times than normal manganese jaws.
  • Obviously, our TIC wear parts have higher cost performance.
TIC Insert PEW 760 Jaw Plate After Work
TIC Insert PEW 760 Jaw Plate After Work

Notice: If you have any questions about our customer feedback, please contact us to get the original emails.

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