TIC Insert Cone Crusher Liner Manufacturer

Qiming Machinery has improved our customer cone crusher liner by TIC(titanium carbide) insert. Qiming Machinery TIC insert cone crusher parts are designed to improve efficiency and reduce costs by extending wear life and minimizing downtime.

Compare with normal manganese cone crusher liner, our TIC insert wear parts span life can be 2-3 times. Based on our customer feedback, the more hard material to crush, the longer span life.

Benefits

  • 2-3 times span life than normal manganese liner
  • TIC cone crusher liner can decrease your plant downtime
  • Higher cost performance compare with normal manganese cone crusher liner
  • More easily to install
TIC Insert Cone Liner
TIC Insert Cone Liner
TIC Insert Bowl Liner
TIC Insert Bowl Liner
TIC Insert Cone Crusher Liner
TIC Insert Cone Crusher Liner

Case Studies 1: Australia Customer 

Background

Our Australia customer use terex MVP450 cone crusher to crush very hard material. The normal manganese cone liner and bowl liner just can work 7 days.

Normal Manganese cones working life

Challenges

When the application changed to underground only, the increased hardness and abrasiveness of the material found underground reduced the wear life of the standard manganese cone crusher liner.

We design TIC insert cone liner and bowl liner to exchange normal manganese wear parts.

TIC Insert MVP450 Cone Crusher Wear Parts
TIC Insert MVP450 Cone Crusher Wear Parts
TIC Insert MVP450 Cone Crusher Liner
TIC Insert MVP450 Cone Crusher Liner

Performance & Results

After 22 days working, Our TIC Insert wear parts had taken out, nothing major wrong,The client ,we think pulled them out early to be sure they avoid failure. For sure they could’ve lasted longer!!

  • Compare with normal original Mn steel parts, Our TIC insert parts working lifemore than 2.28 times. Our customer taken out of our parts just avoid failure, ourparts can still working after 22 days.
  • No any TIC bars dropped out
  • The TIC insert price just 1.5 times than normal Mn
TIC Insert Terex MVP450 Mantles after working
TIC Insert Terex MVP450 Mantles after working
TIC Insert Terex MVP450 Concaves after working
TIC Insert Terex MVP450 Concaves after working

Case Studies 2: Philippines Customer 

Background

Our Philippines customer have two sets of SBM HPT300 cone crushers, and he uses those plant to crush very hard stone. However, because of crush hard stone, the HPT300 cone crusher wear liners need exchange very frequently.

This Philippines customer had tested many customers products, but no supplier’s product can work more than 15 days.

Challenges

After get Philippines customer inquiry, our engineer start to analysis this problem. Upon analysis, the concave showed wear in areas without TiC inserts, indicating that the highly abrasive material made contact with the entire surface of the plate. The mantle also showed excessive wear in the middle.

Qiming Machinery engineers decided on TiC inserts throughout the entire impact surface of concave to further increase wear life . Based on wear area, our engineer also new design TIC bars insert area in the mantle.

TIC Insert HPT300 Cone Crusher Liners
TIC Insert HPT300 Cone Crusher Liners

Performance & Results

After 45 days work, Philippines customer stop his plant and check our TIC insert cone crusher liner. All concaves and mantles under good working situation.  Immediately, he decides to order more TIC parts from us, and also want to resell our TIC insert cone crusher liners to Philippines market.

  • Our TIC insert HPT300 cone crusher liners span life can be 3-4 times than normal manganese wear liner in crushing hard stone.
  • Our TIC insert HPT300 cone crusher liners price just 2 times than normal manganese cones. Obviously, our parts have higher cost performance.
TIC Insert HPT300 Concave After Working
TIC Insert HPT300 Concave After Working
TIC Insert HPT300 Mantle After Working
TIC Insert HPT300 Mantle After Working

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